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Assembly quality control

Excellence in Quality Control of Assemblies with Vision Device Systems

Vision Device puts the customer at the centre of its efforts, working tirelessly to maintain a high standard of quality at every stage, from implementation to after-sale support of its Machine Vision systems. Our company constantly invests in R&D and training to ensure professionalism and reliability.

Our advanced Machine Vision system is designed for quality control of assemblies and accurate inspection of components mounted on plastic moulded parts used in car interiors, including front and rear pillars, bumper guards, acoustic diffuser and dashboard.

Quality Control Specialised Assemblies for Various Components

Depending on the nature of the component to be inspected, we adopt a variety of targeted inspection procedures. Our main objective is to ensure the highest quality and precision in our inspection processes, and this is achieved through a variety of specific methods:

  1. Detecting the presence of metal or plastic elements: Based on the component specifications, we apply sophisticated detection techniques to ensure that all metal or plastic elements are present and in the right quantity.
  2. Inspection of the correct position of components: The position of components is of crucial importance for the functioning of the final device or product. We use advanced image analysis and recognition software to ensure that each component is correctly positioned according to the intended specifications.
  3. Ensure the correct insertion of components: In addition to the position, carefully inspect the correct insertion of components into their housings.
  4. Bar code reading for traceability and identification: We read and interpret these codes efficiently, enabling accurate management of production information and traceability of products in the process.

Main advantages of the system for Quality Control Assemblies

Our control system is at the forefront of quality assurance for industrial assemblies, playing a crucial role in ensuring the precision and reliability of our products. This system operates in real time, working tirelessly to inspect that each component meets the required standards. It is fully integrated into the production line, which means that each component undergoes rigorous inspection without interruption, directly during the assembly process.

When our Machine Vision system detects a defective component, it reacts immediately, triggering an automatic rejection process for non-conforming parts. This rapid and continuous procedure prevents defective products from reaching the market, ensuring the quality and safety of the finished products.

In addition to automatic rejection, our system offers a highly effective visual and acoustic signalling system. This provides instant feedback, allowing our staff to interact in real time to make necessary corrections and optimisations during the production process. This ability to intervene immediately not only helps maintain high quality standards, but also minimises waste and increases overall production efficiency.

Our philosophy is to ensure that every product that leaves our production line is of the highest quality and meets the required standards. Our control system is a key component in achieving this, as it ensures that only perfect components reach the market, guaranteeing our customers' satisfaction and our reputation for excellence.

Our success stories outlining the features of our solutions

The flexibility translated into customised solutions, to speed up production processes, reduce errors and the resulting costs. We have been in the business for 30 years and have a wide range of experience in different sectors.

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